How to make a table saw fence: A Comprehensive Guide by Expert

How to make a table saw fence-min Featured.

Written by Matthew Smith

May 9, 2023

A table saw is a woodworking tool popularly known as a saw bench. It works with a circular saw blade set on the surface of a table or bench. This is a convenient tool for a woodworker. To facilitate the task of an artisan, table saw provides a wide variety of services. Here different sizes of blades can be used for customized cuts. Moreover, blades can be sharpened easily.

Also, Table saw helps keeping the pieces of wood or other material in a convenient position. It can be made using different materials like wood, plastic or metal. It can be either fixed or flexible. For ensuring perfect cuts, a table saw fence is essential. That is why the table saw users want to make an ideal table saw fence for them. We are here to provide practical information to the user through this article.

What is a Table saw fence?

Table saw fence is one of the essential accessories an artisan uses to ensure perfect cuts. It is equally important to be made according to the user’s needs. If you have a table saw, then it is crucial to install a table saw fence. Also, we consider the border equally essential for efficiency at work.

What is the use of owning a smooth table saw if it cannot produce a smooth cut? The perfection of an amount largely depends on this directional guiding tool. It holds the substances in a specific direction.

Ready-made table saw reduces customization facility. You will have to arrange the saw according to the shape of the fence. So, it is better to make it according to the need. Please note, the best quality saw fence is not available at a low price.

Table Saw Making Featured

Different types of Table saw fences

Generally, it takes a short time like 1 or 2 hours to build a table saw. We can fence the table saw in different ways. The table saw fence varies in nature and differs in types of work.

Different sets of table saw fences are- Biesemeyer style fence, T-Square fence, Metal fence, table saw fence with double-sided function, cheap table saw fence, simple fence, sliding style fence, take down style fence, aluminum fence, folding table saw fence, stratiako’s fence and so on.

The most important thing is that any fence can be made easily. We would discuss the tools needed to make a fence and the easiest ways to make a table saw fence by a user. Before that, let us have some ideas about different table saw fences.

1. Bisenmeyer style fence

It is a fence with a T-square shape. It is safe, solid and durable. This style fence is different from the general Bisenmeyer fence. It has a particular type of Bisenmeyer style lever and fastening latch.

2. Wooden table saw fence

This fence is made of using a small amount of plywood. It helps to ensure accurate measurement. The fence uses a wooden lever to balance the face.

3. Table saw rip fence

It is a functional tool with a simple design. As it is strong enough, the durability is not questioned. It can be used to perform a lot of work.

4. T-square fence

This type of fence is easy to make by oneself. Here, a little metal work is required for its perfect installation.

5. Metal fence

It is the strongest one providing direction to metals. This special fence is necessary to cut complex substances.

6. Table saw fence with double-sided function

Most unique feature of this fence is that it can be used from both sides of the table saw. It is flexible. So, the user finds this fence more convenient. It can be installed straightforwardly.

7. Big size table saw fence

This type of fence is required for heavy building tasks. It has a vast sliding space and a cut of twenty-four inches. The fence is used for any wooden amount.

8. Stratiako’s Fence

It is the most durable among different types of table saw fences. Wood is used to make this fence. The unique features of this fence are the robust locking system and the catchy design.

9. Folding table saw fence

It is the most deceptive wall among other table saw fence categories. You can fold this saw fence easily. It can be stored and set perfectly.

How to Make a table saw fence : Step-by-Step Guide

Table saw Tips

A user can make a Table saw fence. Based on the experience level and needs of a user, he can buy the fence, or he can hire a specialist to prepare. Here the user needs to determine the necessity, condition, proper measurement, the type of saw to be fenced, building material and so on.

Step 1: Make a design 

First, you need to make a perfect design for the work. Before this, you should consider standard measurement, length and working area of the saw and optimum space for work. Try to make the design simple.

Step 2: Required materials

To make a table saw fence, you need to have some materials and tools. Such as; T nuts, carriage bolts, plywood, wood board, square wood piece, rectangular aluminum pieces, joining materials, etc. All these together can turn the table saw fence into reality.

Step 3: Fabricating aluminum rail

The rectangular aluminum profile should be taken to make passes with a table saw to get a notch in the middle. It will be used as a slot for the sliding bar. Here, we need to drill five holes for installing the screws.

Step 4: Inserting the rail

The aluminum rail should be attached to the tabletop edge. This may ensure the table’s edge’s smoothness. Use a right shaped screw to secure it properly. Then the fence is one step more ahead to be ready.

Step 5: Arrangement for sliding

We need to have a square wood piece. The wood should have three holes made by the drill machine. Now attach the second square piece with the hole places. Side holes should be drilled with the correct measurement. Now it is time for assembling.

Use a hammer to place two T nuts and a chisel to compensate for T nuts. Now make it with glue and clamp; screw both pieces to a perfect shape. You should ensure correctness in the fabrication. In the case of facing, smooth assemblage is a must. So, check twice logically.

Step 6: Connecting bolts

The carriage bolt is a suitable connector for siding B. Side bolts act as sliders. The middle bolt tightens all the parts. With the help of round bolt heads, two sides can be ground, making them fit in the rail. Once the slide is perfectly made, a user needs to focus on the fence. Properly shaped wood, board and plywood are used for a solid wall.

You can use a two 2 by 7 cm wood board. A glued piece of plywood can be used to ensure its solidity. The movement of the saw blade needs frequent checking. If everything runs well, consider it a symptom of success. After that, tighten the lost parts and assemble them smoothly. Before the final touch, put some pressure on the fence to check its stability. Now this is your turn to join all the pieces tightly and prepare for the final use.

Step 6: Testing

It would help if the user can give some time for drying the glues used to make the fence. It should ensure the free and smooth movement of wood. The blade should work correctly. If the tablespace is enough and your substances or lumber can be appropriately arranged within the fence, the device is considered ready for use. It confirms your smooth operation and comfortable cutting.

Frequently Asked Questions (FAQs)

Q 1: Is it possible to make a table saw by oneself?
Yes. The process is not complicated. It does not take a huge time to build a fence.

Q 2: Are the building materials available in the market?
Yes. You can get the building materials and tools at your nearest hardware store.

Q 3: Should I buy a table saw fence from the market?
If you have enough budget, you can buy it from a market. You may not be an experienced one to make the fence.

Final Words

Nevertheless, the importance of the fence cannot be ignored. It provides both safety and comfort at work. It gives a frame to confine different substances. The table saw is not handy and portable. So, the fence is necessary. But table saw fences differ in design and function. So, the making process and the materials used to build the fence are not the same.
Although there are some differences, the basic assemblage process is almost the same. A user must be careful about measurement and fitting. If you still find making this fence difficult, it is better to buy a cheap one from the market. But we hope that after considering all the matters discussed hereby, you can get a good idea to reach sensible decision making.

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